Thyristor controller replacement for m1500 and m1600 turbines



Retrofit M1500 / M1600 stall regulated wind turbines 

Many stall regulated turbines are 15-20 years old resulting in the original controller spare parts are more expensive and difficult to repair for sustaining quality. Old Thyristor Control technology can be replaced with modern compatible control solution for softer and improved grid connection in just a few hours.

A modern solution to retrofit stall regulated turbines Thyristor Controller takes point of departure in a case in Denmark for retrofitting M1500 and M1600 wind turbines with older Thyristor controllers that were damaging the gearbox and drivetrain. Instead, a modern solution has been installed for optimal current control with a soft grid connection.

The primary function of the Thyristor Control Module is to protect the turbine generator when connecting to the grid. During a start-up, the turbine reaches the nominal speed for starting power production. The critical point is when the generator gets synchronised with the grid enabling the turbine controller to select the correct time for closing the contactor for full connection of the generator.

Since 2007, DEIF’s TCM-2 has been installed in many older turbines instead of the original hyristor Control Module. The owner recognized the improved operation of his turbines. DEIF assisted with the installation and parametrization of the Thyristor module of the M1500 and M1600 wind turbines. The benefits for the owner are; reduced maintenance cost. Before the M1500 turbines' were retrofitted with DEIF’s Thyristor Controller the owner had already replaced the turbines’ gearboxes twice within 5-6 years. Since the turbine retrofit solution was integrated (in 2007), the turbines have been running with the same gearbox.

Solution package

  • Thyristor Controller (TCM-2)
  • Installation instruction
  • Connection drawing
  • Support

Benefits

  • Save time and money on old spare parts
  • Thyristor Control module includes 5 years warranty
  • New control features giving less downtime
  • Less stress on the drivetrain
  • Very fast one-to-one replacement in just a few hours 

Application 10 Grid Connection2

Grid connection

Case study 01 Jumbotron Sewind Case

Vestas V27 Retrofit in Italy

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Thyristor Control Module

Thyristor Control Module TCM-2

  • Operating temperature -25...70oC
  • Vibration DNV class A+C
  • 110V AC to 690V AC
  • CAN bus interface
  • Advanced cut-in by acceleration depending double cut-in ramp
  • Strongly reduced grid impact under cut-in
  • Stand-alone unit with external rpm pulse sensor on generator shaft
  • Applicable for 1- and 2-speed asynchronous generators
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Advanced Controller

Advanced Controller AWC 500

  • Cold start-up/Operating temperature: -40 to 70°C
  • Storage temperature: -40 to 85 °
  • Climate: 55 °C 97 % RH condensing
  • Altitude: < 4000 m
  • Vibration : 2.1 g (3.2 to 50 Hz) 1.0g (13.2 to 100 Hz)
  • Shock: 50 g, 11 ms, half sine
  • Bump: 25 g, 6 ms, half sine
  • Direct 3-phase 690 V voltage and 1/5A current measurement, with class 0.5 Power measurement
  • Fully EtherCAT-based I/O and CAN, SSI, TCP/IP, RS-422/485 communication interfaces
  • Operating system software with fail-safe update
  • Fault-tolerant file system
  • Open software development with Linux, C/C++, CODESYS (IEC 61131-3)
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Software AWC 500

Software AWC 500 CODESYS External C lib package

System requirements:

  • Windows XP, 7 or later
  • AWC 500 CODESYS development package
  • AWC 500 C/C++ development package
  • Download 
  • Contact DEIF ( awc500support@deif.com ) for access information for downloading via the AWC 500 FTP area
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Software - AWC 500 CODESYS C/C++ development package

Software - AWC 500 CODESYS C/C++ development package Eclipse

  • Open development environment
  • One-click target-built and upload
  • Debugging
  • DEIF HMI visualisation(option) 

The development package includes:

  • Eclipse
  • AWC 500 SDK
  • GNU C/C++ compiler
  • GNU gdb debugger
    Download
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Software - AWC 500 development package

Software - AWC 500 development package CODESYS

IEC61131-3 PLC programming (ST, FDB, SFC, IL, LD)

  • CODESYS-based (compliant with other PLCs. Programmes based on CODESYS V2)
  • Integrated HMI/Web visualisation
  • Graphical PLC configuration
  • Online debugging
  • Multilanguage programming editor (unicode support) and help in Chinese, German and English
  • Monitoring of all variables • Writing and forcing of receipts (sets of variables) into the PLC
  • Debugging your complete project (breakpoints, stepping, single cycle, call stack))
  • Interrupt-free online changes of POUs and data
  • Sampling trace
  • Library management for user-defined libraries
  • Offline simulation • Graphic PLC configuration
  • OPC Server 

The development package includes: 

  • CODESYS V3 
  • AWC 500 TSP (Target Support Package) 
  • CODESYS Control V3 (PLC run-time update) 
  • AWC 500 EtherCAT device description files (.xml/.devdesc.xml)
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